Solar Mid Clamp | DIN 6923 / ISO 4161 / ASME B18.16.4 | AL 6005-T5

Solar Mid Clamp | DIN 6923 / ISO 4161 / ASME B18.16.4 | AL 6005-T5

Marka adı:
FIXDEX
Fabrika:

kendi fabrikamız

Örnekler:

Toptan güneş orta kelepçe örnekleri ücretsizdir

Adedi:
1000 adet
Paketleme:
ctn, plt veya özelleştirilebilir
E-posta:
lisa@lzfasteners.com



Detay

Etiketler

Product Title

 
Longze Universal Aluminum Solar Inter Clamps | Photovoltaic Module Fastening Hardware | Professional Solar Fastener Manufacturer

Product Summary

 

Longze Solar Mid Clamps are high-precision internal fastening components designed to secure two adjacent solar modules to the mounting rails. Engineered from high-tensile AL 6005-T5 Aluminum,

these Universal Inter Clamps provide a uniform clamping force and integrated electrical bonding, ensuring the structural and electrical integrity of your entire PV array.

  • ✔ High-Tensile AL6005-T5: Specifically tempered to resist deformation under high-torque fastening, ensuring the modules stay secure during extreme wind vibration.

  • ✔ Integrated Grounding: Features specialized serrated pins or "teeth" that pierce the module's anodized layer, providing seamless electrical bonding for lightning protection.

  • ✔ Multi-Module Compatibility: Designed to fit all standard module frame thicknesses from 30mm to 50mm, ensuring a flush, professional finish for rooftop and ground-mount systems.

 

Technical Specs

 


  • Standards: DIN 6923, ISO 4161, ASME B18.16.4.

  • Material: Aluminum Alloy 6005-T5 / Stainless Steel 304 (Bolt).

  • Surface Finish: Clear Anodized (12μm+) / Black Anodized / Powder Coated.

  • Application: Framed Solar Modules, BIPV Systems, Solar Carports.


Mechanical Properties & Material Hardness

  • Certified performance for Solar Mid Clamp components.
  • Material GradeTensile Strength (Rm)Yield Strength (Rp0.2)Hardness (Webster)Elongation (A50)
    AL 6005-T5≥ 260 MPa≥ 240 MPa≥ 15 HW≥ 8%
    AL 6061-T6≥ 290 MPa≥ 240 MPa≥ 15 HW≥ 10%
    SUS 304 (Bolt)≥ 700 MPa≥ 450 MPa140 - 200 HV≥ 30%

 

Standard Mid Clamp Specifications

  • Precision dimensioning for secure Photovoltaic Module Fastening.
  • Frame ThicknessScrew SizeMaterial FinishMax Wind LoadSalt Spray Test
    30 mmM8 x 40/45 mm12μm+ Anodized60 m/s1000+ Hours
    35 mmM8 x 45/50 mm12μm+ Anodized60 m/s1000+ Hours
    40 mmM8 x 50/55 mm12μm+ Anodized60 m/s1000+ Hours
    Universal Adj.M8 x 50 mm12μm+ Anodized55 m/s1000+ Hours

 

Surface Treatment & Environment Testing

  • Ensuring 25-year structural integrity for Solar Mid Clamps.
  • Coating TypeProcessThickness / TestBest Application
    Clear AnodizedElectrolytic12μm - 15μmStandard Racking
    Black AnodizedAesthetic Finish800+ HoursResidential Aesthetics
    ElectropolishedChemical (SS)Satin FinishCoastal / Marine


Reliability, Perfect Fit & Logistics

 

Avoid Pitfalls:

  • Incorrect Bolt Length: Using a bolt that is too short prevents full thread engagement with the rail nut, leading to clamp failure. Using a bolt that is too long will "bottom out" in the rail before the Mid Clamp is tight.

  • Overtightening Stress: Do not exceed a torque of 15-18 N.m. Excessive force can cause the aluminum clamp to bow, which creates localized stress points on the solar module glass, potentially leading to micro-
    cracks.

  • Galvanic Corrosion: Never use carbon steel bolts (even zinc-plated) with aluminum Mid Clamps. Always insist on Stainless Steel 304 (A2-70) fasteners to prevent the clamp from corroding and failing within a few years.

Perfect Fit Assembly:

  • Serrated Nut Engagement: Our kits include DIN 6923 Serrated Flange Nuts that lock into the rail channel, ensuring the Mid Clamp remains secure despite thermal expansion and contraction cycles.

  • Alignment Check: Ensure the Solar Orta Kelepçe is perfectly centered between the two modules. Uneven alignment reduces the clamping surface area on one side, compromising wind-lift resistance.

Quality Control & Logistics:

  • ISO 9001 Certified: 5-step QC including Anodizing Thickness Verification, Thread Go/No-Go Gauge verification, Ve Load Bearing Simulation.

  • Project Logistics: Available in pre-assembled kits (Clamp + Bolt + Nut + Spring). Bulk packed in reinforced cartons, optimized for export from our Yongnian fastener hub.


FAQ


Q: Can you provide black mid clamps for residential projects? A: Yes, we offer Black Anodized finishes that provide the same 12μm+ protection with a high-end matte appearance for aesthetic rooftop arrays.


Q: Are your clamps compatible with all rail brands? A: Our Solar Mid Clamps are designed to work with standard T-slotted rails. We can provide custom T-bolts or rail nuts to match your specific profile.

CAT


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