Product Summary

Longze Heavy-Duty Lifting Shackles are the industry standard for secure rigging, towing, and high-tension applications. Manufactured in Yongnian, China, our shackles are

drop-forged from high-grade carbon or alloy steel to meet strict US Federal Specifications and international safety codes. Whether you need a quick-release screw pin or a permanent

safety bolt with a cotter pin, our shacklesprovide the mechanical integrity required for critical overhead lifts.

• ✔ Standard Compliance: Fully compliant with US Federal Spec RR-C-271 (Grades A & B) and ASME B30.26.

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• ✔ High Safety Factor: Designed with a 6:1 or 4:1 safety factor to prevent catastrophic failure under peak dynamic loads.

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• ✔ Precision Forging: Optimized grain flow during the forging process ensures maximum fatigue resistance in the bow and pin.

• Standards: G209 (Bow), G210 (Dee), G2130 (Bolt Type), G2150.

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• Capacity Range: 1/3 Ton - 55 Ton (Standard) | Up to 150 Ton (Custom).

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• Body Diameter: 6mm to 75mm (1/4" - 3").

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• Material Grade: High Tensile Carbon Steel | Grade 80 Alloy | Stainless Steel 316.

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• Surface Finish: Hot Dip Galvanized (HDG), Zinc Plated, Painted Pins.

Mechanical Properties & Material Standards

• Matching the steel grade to the structural requirements of the transmission line.

• Material Class	Tensile Strength	Yield Strength	Safety Factor	Best Applications
  Carbon Steel (Gr. A)	430 - 550 MPa	250 MPa	6:1	General Rigging / Utility
  Alloy Steel (Gr. B)	800 - 1000 MPa	640 MPa	5:1	Heavy Lifting / Construction
  Stainless Steel 316	500 - 700 MPa	210 MPa	4:1	Marine / Chemical Plants

Standard Cross Arm Dimensions

• Common angle steel configurations for standard utility pole mounting.

• Shackle Size (in)	WLL (Metric Tons)	Jaw Opening (mm)	Pin Diameter (mm)	Bow Width (mm)
  1/2"	2.0 Ton	20 - 22 mm	16 mm	32 - 35 mm
  5/8"	3.25 Ton	26 - 28 mm	19 mm	42 - 45 mm
  3/4"	4.75 Ton	31 - 33 mm	22 mm	50 - 55 mm
  1"	8.5 Ton	42 - 46 mm	28 mm	65 - 72 mm

Galvanizing & Corrosion Resistance

• Ensuring 30+ years of service life in corrosive environments.

• Surface Treatment	Coating Thickness	Salt Spray Test	Persekitaran	Ketahanan
  Electric Galv.	8 - 12 μm	72 - 120 Hours	Indoor / Temporary	5+ Years
  Hot Dip Galv.	≥ 86 μm	500 - 800 Hours	Outdoor / Industrial	40+ Years
  SS316 Self-Finish	N/A	1000+ Hours	Marine / Coastal	Maximum

Avoid Pitfalls:

• Screw Pin Over-Tightening: We prevent thread binding by precision-machining every pin. Our pins can be seated finger-tight and then secured with a small turn of a wrench, ensuring they don't back out under vibration.

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• Side-Loading Weakness: For side-loading applications (up to 45°), always use Bow Shackles (G209/G2130). D-Shackles are strictly for straight-line tension—Longze provides clear load-reduction charts for angled rigging.

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• Hydrogen Embrittlement: For our high-strength Grade 80 shackles, we use a specialized heat treatment and baking process after galvanizing to ensure the steel remains ductile and safe.

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Perfect Fit Assembly:

• Safety Bolt Configurations: G2130/G2150 models include a Safety Bolt, Kacang Hex, dan Stainless Steel Cotter Pin for a "Triple-Lock" security system in permanent installations.

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• Hook Compatibility: The wide bow design of our G209 shackles accommodates larger crane hooks and multiple sling legs without pinching or friction damage.

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Quality Control & Logistics:

• ISO 9001 Certified: 5-step QC including 2.0x WLL Proof Load testing, MPI (Magnetic Particle Inspection) for cracks, and destructive break tests per batch.

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• Sea-Worthy Packaging: Packed in reinforced woven bags or heavy-duty cartons, then secured in steel-strapped wooden crates to ensure zero damage during international transit.

• Q: Do your shackles have the WLL and size embossed on the body? A: Yes, every Longze shackle is permanently embossed with the Size, WLL, Batch Code, and Manufacturer's Mark for full site traceability.

• Q: Can we order different colored pins for different load capacities? A: Absolutely. We offer powder-coated pins in Red, Blue, or Orange to help your rigging team quickly identify load ratings on-site.