Galvanized C-Shaped Steel Solar Mounting Brackets | DIN 6923 / ISO 4161 / ASME B18.16.4 | Q235B / Q355B
Product Title
Longze Punched Carbon Steel C-Channel | Photovoltaic Roof Racking | Professional Solar Fastener Manufacturer
Product Summary
Longze Galvanized C-Shaped Steel Solar Mounting Brackets are designed for high-load structural support in ground-mounted and industrial rooftop PV projects. Manufactured from premium
Q235B/Q355B Carbon Steel, our C-Channel profiles feature precision-punched holes for flexible installation and are finished with heavy-duty galvanization to ensure a 25-year maintenance-free lifespan.
✔ High-Strength Carbon Steel: Optimized for structural rigidity, providing superior resistance to bending and torsion compared to standard light-gauge profiles.
✔ Precision Punched Design: Features a systematic hole pattern that allows for rapid, bolt-on assembly without the need for on-site welding or drilling.
✔ Heavy-Duty Galvanization: Coated with a minimum 65μm - 85μm Hot-Dip Galvanized layer, meeting international anti-corrosion standards for extreme outdoor exposure.
Standards: DIN 6923, ISO 4161, ASME B18.16.4.
Material: Q235B, Q355B Carbon Steel (ASTM A36 / A572 equivalent).
Surface Finish: Hot-Dip Galvanized (HDG) / Pre-Galvanized / Powder Coated.Application: Ground Mount Solar Farms, Industrial Flat Roofs, Photovoltaic Carports.
Mechanical Properties & Material Hardness
- Certified tensile strength and yield performance for Carbon Steel C-Channels.
Material Grade Tensile Strength (Rm) Yield Strength (ReH) Elongation (A80) Impact Test (KV) Q235B (Standard) 370 - 500 MPa ≥ 235 MPa ≥ 26% 27 J (20°C) Q355B (High-Tensile) 470 - 630 MPa ≥ 355 MPa ≥ 21% 34 J (20°C) SUS 304 (Bolts) ≥ 700 MPa ≥ 450 MPa ≥ 30% N/A
Standard C-Channel Specifications & Loading
- Precision dimensioning for Photovoltaic Roof Racking systems.
Profile Size (mm) Wall Thickness Hole Pattern Max Wind Load Max Snow Load 41 x 41 (Standard) 2.0 - 2.5 mm 14x30mm Slotted 60 m/s 1.5 KN/m² 41 x 62 (Heavy) 2.5 mm 14x30mm Slotted 70 m/s 2.0 KN/m² 41 x 82 (Double) 2.5 - 3.0 mm Customized 85 m/s 2.8 KN/m²
Surface Treatment & Corrosion Resistance
- Ensuring structural integrity for long-term Ground Mount Solar installations.
Coating Type Process Coating Thickness Salt Spray Test Best Application Hot-Dip Galv. (HDG) Molten Zinc 65μm - 85μm 1000+ Hours Coastal / High Humidity Pre-Galvanized Coil Coating 20μm - 30μm 200+ Hours Dry Inland Zones Zinc-Mag.-Alu. (ZAM) Alloy Coating 15μm - 25μm 1500+ Hours High Ammonia / Farming
Avoid Pitfalls:
Zinc Peeling: Ensure the steel is acid-washed correctly before Hot-Dip Galvanizing. Poor surface prep leads to zinc flaking, which exposes the carbon steel to rapid oxidation.
Hydrogen Embrittlement: For high-tensile Q355B components, ensure proper baking after galvanizing to prevent brittle fracture under heavy wind loads.
Edge Corrosion: When cutting C-Channel on-site, always apply a cold-galvanizing spray to the raw edges to prevent rust from creeping under the HDG layer.
Perfect Fit Assembly:
Flange Nut Compatibility: Use DIN 6923 Serrated Flange Nuts with our C-Channel to ensure the nut "bites" into the galvanized surface, preventing loosening caused by thermal cycling.
T-Bolt Orientation: Ensure the T-Bolt head is fully rotated 90 degrees within the C-channel slot before tightening to ensure maximum pull-out resistance.
Quality Control & Logistics:
ISO 9001 Certified: 5-step QC including Zinc Coating Thickness Gauge (ASTM B499), Tensile Strength Testing, and Hole Alignment Verification.
Project Packaging: Bundled with steel strapping and protected by woven bags/plastic film. Optimized for container loading from our Yongnian export hub.
Q: What is the benefit of Q355B over Q235B? A: Q355B offers higher yield strength, allowing you to use thinner profiles to achieve the same load capacity, reducing overall project shipping costs.
Q: Can you provide customized punching patterns? A: Yes, our factory can customize hole sizes and spacing to match your specific solar module or tracker system requirements.
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