PV Panel Mounting Brackets, As the core component of clean energy utilization, its stable and reliable operation directly affects the power generation efficiency and service life of the entire photovoltaic system. As a key component connecting photovoltaic modules with buildings or the ground, the role of PV Panel Mounting Brackets should not be underestimated. Choosing a suitable bracket scheme and ensuring its installation quality is an important guarantee for ensuring the long-term effective operation of photovoltaic systems.
Firstly, the climatic conditions of the geographical location are the primary consideration factor. The natural factors such as wind force, snowfall, and earthquake intensity vary significantly in different regions, and it is necessary to select PV mounting brackets materials and structural design with corresponding strength to resist the impact of harsh environments and ensure the stability of components. For example, coastal areas need to choose materials with strong corrosion resistance to cope with high humidity and salt spray erosion; In high-altitude areas, it is necessary to consider the impact of snow loads and choose supports with stronger load-bearing capacity.
PV mounting kit and ground photovoltaic system have different requirements for brackets. Roof installation needs to consider the load-bearing capacity, waterproof performance, and compatibility with existing building structures of the roof. Ground installation requires consideration of factors such as land flatness, geological conditions, and land use efficiency. Common installation methods include sloping roof installation, flat roof installation, sloping floor installation, and tracking floor installation, each with its own applicable bracket type and installation requirements.
Common PV support bracket materials include aluminum alloy, steel, and stainless steel. Aluminum alloy is lightweight and corrosion-resistant, suitable for roof installation; Steel has high strength and low cost, suitable for ground installation; Stainless steel has excellent corrosion resistance, but its cost is relatively high, making it suitable for applications in special environments. Choosing appropriate materials can not only ensure the structural strength of the bracket, but also reduce maintenance costs in the later stage.
A standardized installation process, a professional installation team, and strict quality control are the prerequisites for ensuring the stable operation of the bracket. During the installation process, it is necessary to strictly follow the design drawings and relevant standards to ensure firm connections, accurate angles, and necessary testing and acceptance.
In summary, as an important component of photovoltaic systems, the design selection and installation quality of cấu trúc lắp đặt mô-đun năng lượng mặt trời directly affect the stability and power generation efficiency of the entire system. Choosing a suitable bracket scheme, taking into account climate conditions, installation methods, site conditions, and material characteristics, and ensuring a standardized installation process, is the key to ensuring the long-term effective operation of photovoltaic systems. With the continuous development of photovoltaic technology and the expansion of its application scale, PV Panel Mounting Brackets will also usher in more innovation and development, making greater contributions to the promotion of clean energy.
Design needs to take into account three aspects:
Structural strength: capable of withstanding the maximum local wind pressure (such as 60m/s) and snow load (such as 1.5kN/m ²).
Tilt angle optimization: Fixed brackets are usually set at a local latitude of ± 5 ° (such as around 35 ° in Beijing).
Compatibility: Compatible with different PV Panel Mounting Bracket sizes (such as 166mm/182mm silicon wafer modules) and frame types (non perforated/perforated).
The key measures include:
Non penetrating: Fixed with counterweights or fixtures (suitable for flat roofs), completely avoiding drilling.
Penetrating waterproofing: If drilling is required, use a specialized waterproof gasket (such as EPDM rubber) and stainless steel bolts, and install them at an angle to avoid water accumulation.
Water diversion design: The support base should be consistent with the drainage direction of the roof.
There are three common ways:
Concrete foundation: Low cost and stable, suitable for hard soil sites, but with a long construction period.
Spiral pile: No need for pouring, adjustable height (± 30cm), suitable for soft soil or frozen soil areas.
Anchor system: fixed to rock foundation with expansion bolts, with strong pull-out resistance but high drilling difficulty.
Attention must be paid to:
Equipotential connection: All metal supports must be grounded (resistance ≤ 4 Ω) to prevent lightning strikes or electrical leakage.
Insulation measures: Insulation gaskets are used to isolate the bracket from the PV Panel Mounting Brackets frame to avoid potential induced decay (PID).
Cable management: The bracket design needs to reserve cable trays to prevent cable wear or short circuits caused by water accumulation.
Regularly check three items:
Corrosion situation: The damaged galvanized layer needs to be repainted with anti rust paint (especially in coastal/industrial areas).
Bolt tightening: Check the torque once a year (such as 40N · m for M10 bolts) to prevent loosening.
Basic stability: If the soil settlement around the ground support exceeds 5cm, reinforcement is required.