BIPV Waterproof Solar Mounting System | DIN 6923 / ISO 4161 / ASME B18.16.4 | AL 6005-T5
Product Title
Longze Aluminum Waterproof Guide Rails | Solar Carport & Sunroom Racking | Professional Solar Fastener Manufacturer
Product Summary
Longze BIPV Waterproof Solar Mounting System is the ultimate structural solution for integrated solar carports and sunrooms. Utilizing high-strength AL 6005-T5 Aluminum Waterproof Guide Rails,
this system provides a 100% leak-proof design while maintaining the structural integrity required for 25-year outdoor durability.
✔ 100% Waterproof Design: The specialized guide rail profile features an integrated drainage channel, eliminating the need for additional rubber sealing on the entire roof surface.
✔ AL 6005-T5 Structural Grade: High-tensile aluminum alloy provides the necessary rigidity for long-span Solar Carports และ Sunrooms without sagging.
✔ Specialized Anodization: Features a standard 12μm+ Clear Anodized coating, specifically designed to withstand salt spray and heavy rain in residential and industrial zones.
Standards: DIN 6923, ISO 4161, ASME B18.16.4.
Material: Aluminum Alloy 6005-T5.
Surface Finish: Clear Anodized (12μm+) / Black Anodized / Powder Coated.
Application: BIPV Rooftops, Solar Carports, Solar Sunrooms.
Mechanical Properties & Material Hardness
- Certified tensile strength and hardness for BIPV Aluminum components.
Material Grade Tensile Strength (Rm) Yield Strength (Rp0.2) Hardness (Webster) Elongation (A50) AL 6005-T5 ≥ 260 MPa ≥ 240 MPa ≥ 15 HW ≥ 8% AL 6061-T6 ≥ 290 MPa ≥ 240 MPa ≥ 15 HW ≥ 10% SUS 304 (Fasteners) ≥ 700 MPa ≥ 450 MPa 140 - 200 HV ≥ 30%
Waterproof Rail Specifications & Loading
- Precision engineering for leak-proof Solar Carport & Sunroom Racking.
Rail Profile Type Wall Thickness Water Channel Depth Max Wind Load Max Snow Load BIPV Main Rail 1.5 - 2.0 mm 25 mm 60 m/s 1.6 KN/m² BIPV Sub-Rail 1.2 - 1.5 mm 15 mm 55 m/s 1.2 KN/m² Heavy-Duty Carport 2.5 mm+ 35 mm 75 m/s 2.2 KN/m²
Surface Treatment & Environment Testing
- Ensuring 25-year corrosion resistance for BIPV Waterproof Systems.
Coating Type Process Salt Spray Test Best Application Clear Anodized 12μm+ Electrolytic 1000+ Hours Waterproof Carports Black Anodized Aesthetic Finish 800+ Hours Residential Sunrooms Electrophoresis Enhanced Coating 1200+ Hours Coastal / High Salt Zones
Avoid Pitfalls:
Drainage Blockage: Ensure the Waterproof Guide Rails are installed with a minimum 5-degree slope. Flat installation leads to water pooling and eventual silt buildup in the channels.
Sealant Over-reliance: Do not rely solely on silicone sealant. The mechanical interlocking of the AL 6005-T5 rails must be the primary waterproof barrier.
Torque Control: เมื่อใช้งาน DIN 6923 flange nuts, ensure torque is limited to 18 N.m to avoid crushing the internal drainage walls of the aluminum profile.
Perfect Fit Assembly:
EPDM Gasket Alignment: Ensure all EPDM rubber strips are fully seated within the rail grooves before mounting the PV modules to guarantee a 100% waterproof seal.
Expansion Clearance: For long Solar Carport runs, use specialized BIPV rail splices that allow for thermal expansion without breaking the waterproof seal.
Quality Control & Logistics:
ISO 9001 Certified: 5-step QC including Anodizing Thickness Verification, Hydraulic Leak Testing, และ Webster Hardness Testing.
Sea-Worthy Packaging: Each profile is film-protected and packed in reinforced steel crates to ensure the Waterproof Guide Rails arrive without scratches or deformations.
Q: Is this system suitable for frameless PV modules? A: Yes, our BIPV Racking can be customized with specific clamps designed for both framed and frameless modules.
Q: Can these rails be used as the primary roof? A: Absolutely. This system is designed as a "Waterproof Structural Roof," replacing traditional roofing materials in Sunrooms และ Carports.
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