Stainless Steel Flat Head Screws | Ultra-Thin / Low Profile Wafer Screws | Metric & Imperial

Stainless Steel Flat Head Screws | Ultra-Thin / Low Profile Wafer Screws | Metric & Imperial

Marca:
LongZe

 

Amostras:
 livre

 

Embalagem:
caixa, palete ou personalizável

 

Quantidade mínima:
1000 PCS

 

Fábrica:
sim

 

E-mail:
eric@lzfasteners.com

 



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Longze Stainless Steel Flat Head & Ultra-Thin Wafer Screws | Low Profile | Metric & Imperial

 

Product Summary

 

Longze Precision Ultra-Thin & Flat Head Screws are engineered for applications where vertical clearance is non-existent. Manufactured in Yongnian, China, our wafer and flat

head screws provide a secure mechanical bond without the protrusion of a standard hex or pan head. Whether for a slim-profile laptop chassis, a sliding door rail, or a flush-mount medical device, Longze low-profile screws offer the structural integrity of stainless steel with the aesthetic of a completely flat surface.

 

  • ✔ Ultra-Low Profile Header: Our wafer screws feature a head height as thin as 0.5mm - 0.8mm, allowing for overlapping components to move freely without interference.

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  • ✔ Precision 90° Countersink: Our flat head variants (DIN 7991/ISO 10642) are forged with an exact conical angle to ensure a perfect flush-fit into pre-chamfered holes, eliminating snagging hazards.

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  • ✔ High-Torque Drive Options: Available with Torx (6-Lobe) ou Phillips drives, cold-swaged to maximum depth to prevent stripping during high-speed automated assembly.

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Technical Specs

 

  • Standards: DIN 965, ISO 14581, IFI (Wafer Head Custom), JIS B1111.

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  • Diameter Range: M1.4 to M10 | #2 - 3/8".

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  • Head Styles: Wafer (Ultra-Thin), Flat (Countersunk), Slim Head.

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  • Drive Types: Torx (T-Drive), Phillips, Slotted, Hex Socket.

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  • Material Grade: SS304 (A2), SS316 (A4), SS410 (Hardened).

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  • Surface Finish: Passivated (Bright), Black Oxide (Stainless), Electropolished.

 

Mechanical Properties & Material Standards

  • Matching the stainless grade to the structural requirements of the transmission line.
  • Nota Material Tensile Strength Yield Strength Hardness Range Best Application
    SS304 (A2) Aço inoxidável 700 MPa 450 MPa 200 - 280 HV General Electronics
    SS316 (A4) Aço inoxidável 800 MPa 600 MPa 240 - 320 HV Marine / Outdoor
    SS410 Martensitic SS 1000+ MPa 900 MPa 35 - 45 HRC Self-Tapping / Hard

 

Standard Cross Arm Dimensions

  • Common dimensions for ultra-thin wafer head (Low Profile) metric screws.
  • Thread Size (D) Head Dia (dk) Head Height (k) Drive Size Max Torque (SS304)
    M2 4.0 - 5.0 mm 0.5 - 0.6 mm T6 / PH1 0.4 Nm
    M3 6.0 - 7.0 mm 0.8 - 1.0 mm T10 / PH1 1.2 Nm
    M4 8.0 - 9.0 mm 1.0 - 1.2 mm T20 / PH2 2.8 Nm
    M5 10.0 - 12.0 mm 1.2 - 1.5 mm T25 / PH2 5.5 Nm

 

Passivation & Surface Integrity

  • Ensuring 30+ years of service life in corrosive environments.
  • Treatment Process Salt Spray Test Appearance Ambiente
    Passivation Nitric Acid 144 - 240 Hours Bright / Clean Dry Indoor
    Black Oxide SS Chemical 48 - 96 Hours Matte Black Dark Aesthetics
    Electropolished Electrolytic 500 - 800 Hours Mirror-Bright Medical / Marine

 

Reliability, Perfect Fit & Logistics
 

 

Avoid Pitfalls:

 

  • Drive Stripping (The "Low Head" Trap): Because the head is ultra-thin, the drive recess (socket) is also shallow. Longze recommends using Torx (6-Lobe) drives for M3 and smaller sizes to maximize torque transfer and prevent bit slippage.

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  • Material Selection for Threading: If you are screwing directly into hard steel or aluminum, choose Hardened SS410 to ensure the threads don't collapse before fully seating.

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  • The "Flush" Myth: For flat head screws, if the 90° chamfer in the workpiece is even 0.1mm too shallow, the screw will sit high. We provide Low-Profile Flat Heads with a slightly reduced head diameter to compensate for minor machining tolerances.

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Perfect Fit Assembly:

 

  • Nylok Patches: For high-vibration electronics (like servers or automotive sensors), we can apply a Blue/Green Nylok patch to the threads to ensure they never vibrate loose.

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  • Precision Driver Bits: Always use high-quality, CNC-ground driver bits. Worn-out bits are the #1 cause of head damage in ultra-thin screws.

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Quality Control & Logistics:

 

  • ISO 9001 Certified: 5-step QC including Computerized Vision Sorting (to ensure head thickness consistency), thread gauge verification, and spectrometer material analysis.

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  • Sea-Worthy Packaging: Screws are packed in small moisture-proof bags (e.g., 500 or 1000 pcs), then secured in reinforced master cartons for export from our Yongnian hub.

 

FAQ

 

  • Q: Can you make the head even thinner than 0.5mm? A: For M2 and M2.5, we can achieve 0.4mm head thickness via specialized cold-heading, but we highly recommend a Torx drive to maintain installation torque.

 

  • Q: Do you offer these in black? A: Yes, we provide a specialized Stainless Black Oxide that gives a premium matte finish without compromising the corrosion resistance of the SS304/SS316 base material.

 

Free Structural Analysis (CTA)

 

  • Designing a slim-profile electronic enclosure or a flush-mount interior panel? Don't risk a protruding head or a stripped drive. Send us your space constraints and torque requirements → Get an expert technical recommendation + quote within 12 hours.

 

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