Solar PV Mounting Rails | DIN 6923 / ISO 4161 / ASME B18.16.4 | AL 6005-T5
Product Title
High-Strength Aluminum Alloy 6005-T5 Support Profiles | Anodized Corrosion Resistance | Professional Solar Racking Components Supplier
Product Summary
Longze Solar PV Mounting Rails are engineered for maximum structural stability in utility-scale and residential solar installations. Manufactured from high-tensile AL6005-T5, these profiles provide the
lightweight strength and superior anti-corrosion performance required for 25-year service lives in diverse environmental conditions.
✔ AL6005-T5 Performance: Optimized alloy tempering ensures high yield strength, supporting heavy PV modules under extreme wind and snow loads.✔ Specialized Anodization: Features a standard 12μm+ Clear Anodized coating, specifically designed to withstand salt spray and UV degradation in coastal zones.
✔ Versatile Mounting: Fully compatible with standard DIN 6923 flange nuts and T-bolt systems for rapid assembly on various racking structures.
Standards: DIN 6923, ISO 4161, ASME B18.16.4.
Material: Aluminum Alloy 6005-T5.
Surface Finish: Clear Anodized (12μm+) / Black Anodized / Powder Coated.
Application: Ground Mount, Pitched Roof, Carport Solar Systems.
Mechanical Properties & Material Hardness
- Certified tensile strength and hardness for AL6005-T5 Solar Components.
Material Grade Tensile Strength (Rm) Yield Strength (Rp0.2) Hardness (Webster) Elongation (A50) AL 6005-T5 ≥ 260 MPa ≥ 240 MPa ≥ 15 HW ≥ 8% AL 6061-T6 ≥ 290 MPa ≥ 240 MPa ≥ 15 HW ≥ 10% SUS 304 (Hardware) ≥ 700 MPa ≥ 450 MPa 140 - 200 HV ≥ 30%
Standard Specifications & Loading
- Precision engineering for Ground Mount and Pitched Roof applications.
Profile Type Wall Thickness Standard Length Max Wind Load Max Snow Load Standard Rail 1.2 - 1.5 mm 2100 / 4200 mm 60 m/s 1.4 KN/m² Heavy Duty Rail 1.8 - 2.5 mm Customized 75 m/s 2.0 KN/m² H-Frame Profile 2.0 mm+ Customized 80 m/s 2.5 KN/m²
Surface Treatment & Environment Testing
- Ensuring long-term integrity for Carport and Ground Mount Solar Systems.
Coating Type Process Salt Spray Test Best Application Clear Anodized 12μm+ Electrolytic 1000+ Hours Universal Outdoor PV Black Anodized Aesthetic Finish 800+ Hours Residential Rooftops Powder Coated Electrostatic 500+ Hours Inland Solar Farms
Avoid Pitfalls:
Galvanic Corrosion: Do not fix aluminum profiles to steel supports without proper insulation (gaskets/washers). Dissimilar metal contact leads to rapid structural decay.
Incorrect Temper Use: Avoid using 6063-T5 for main structural rails. AL6005-T5 is required for its superior yield strength to prevent sagging over long spans.
Torque Control: Lors de l'utilisation DIN 6923 flange nuts, ensure torque does not exceed 18 N.m to prevent crushing the aluminum channel walls.
Perfect Fit Assembly:
Expansion Joints: Always leave a gap for thermal expansion between rail lengths, especially in Carport Solar Systems where long continuous runs are common.
Component Alignment: Ensure Mid and End clamps are centered on the rail profile to distribute wind load evenly across the AL 6005-T5 structure.
Quality Control & Logistics:
ISO 9001 Certified: 5-step QC including Anodizing Thickness Verification, Webster Hardness Testing, et Wind Load Simulation.
Sea-Worthy Packaging: Protective film, nested packing in steel crates or fumigation-free wooden boxes, optimized for Ground Mount project delivery.
Q: Why use 12μm+ anodizing for solar rails? A: Standard 10μm is often insufficient for coastal areas. Our 12μm+ treatment ensures the AL 6005-T5 remains rust-free for over 25 years.
Q: Do you supply the matching DIN 6923 nuts? A: Yes, as a comprehensive Solar Fastener Manufacturer, we provide the complete kit including bolts, nuts, and rails.
Looking for reliable DIN 6923 flange nuts supplier? Send us your specifications (size, material, coating)
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