Photovoltaic Brackets | DIN 6923 / ISO 4161 / ASME B18.16.4 | AL 6005-T5 / Q235B
notre propre usine
vente en gros, les échantillons de pinces solaires intermédiaires sont gratuits
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Product Title
Longze Solar Mounting Structures | Photovoltaic Support Systems | Professional Solar Fastener Manufacturer
Product Summary
Longze Photovoltaic Brackets are high-performance mounting structures designed to provide maximum stability and longevity for solar energy systems. Whether for utility-scale ground mounts, industrial flat roofs,
or residential pitched roofs, our Photovoltaic Support Systems are engineered from premium AL 6005-T5 Aluminum et Hot-Dip Galvanized Steel, ensuring 25+ years of structural integrity under extreme wind and
snow loads.
✔ Engineering-Grade Materials: Available in high-tensile AL 6005-T5 for rooftop weight savings or Q235B/Q355B Steel for heavy-duty ground-mount cost-efficiency.
✔ Advanced Anti-Corrosion: Features 12μm+ Anodization ou 65μm+ Hot-Dip Galvanizing, providing a superior sacrificial barrier against oxidation in coastal and high-humidity environments.
✔ Modular Fastening Design: Fully optimized for use with DIN 6923 serrated flange nuts, allowing for rapid, tool-free alignment and massive reductions in on-site installation time.
Standards: DIN 6923, ISO 4161, ASME B18.16.4.
Material: Aluminum Alloy 6005-T5 / Q235B & Q355B Carbon Steel.
Surface Finish: Hot-Dip Galvanized (HDG) / Clear Anodized (12μm+) / ZAM Alloy Coating.
Application: Utility Solar Farms, Commercial Rooftops, Solar Carports, BIPV.
Mechanical Properties & Structural Performance
- Certified load-bearing and material strength for Photovoltaic Brackets.
Material Grade Tensile Strength (Rm) Yield Strength (Rp0.2) Hardness Elongation AL 6005-T5 ≥ 260 MPa ≥ 240 MPa ≥ 15 HW ≥ 8% Q355B (Steel) 470 - 630 MPa ≥ 355 MPa 150 - 180 HB ≥ 21% SUS 304 (Hardware) ≥ 700 MPa ≥ 450 MPa 140 - 200 HV ≥ 30%
Standard Mounting Structure Specifications
- Precision dimensioning for diverse Photovoltaic Bracket applications.
Bracket Type Matériel Tilt Angle Max Wind Load Max Snow Load Ground Mount HDG Steel 0° - 60° (Adj.) 65 m/s 2.0 KN/m² Roof Tilt Bracket AL 6005-T5 10° / 15° / 30° 60 m/s 1.4 KN/m² Carport Structure HDG Steel Customized 75 m/s 2.2 KN/m²
Surface Treatment & Environment Testing
- Ensuring 25-year structural integrity for Solar Support Systems.
Coating Type Process Thickness / Test Best Application Hot-Dip Galv. Molten Zinc 65μm - 85μm Utility-Scale Ground Mount Clear Anodized Electrolytic 12μm+ / 1000h Salt Residential / Commercial Roof ZAM Coating Alloy Coating 1500h Salt Spray Coastal / High-Ammonia Zones
Avoid Pitfalls:
Inadequate Zinc Coating: Pour Supports photovoltaïques used in ground mounts, anything less than 65μm HDG will lead to structural rust within 5-10 years. Always verify coating thickness with a magnetic gauge.
Mixing Metal Types: Do not mount aluminum rails directly to galvanized steel brackets without an isolation gasket. This prevents galvanic corrosion which can compromise the entire racking system.
Under-estimating Wind Load: Rooftop brackets must be calculated for specific wind zones. Using a "standard" bracket in a high-wind coastal area without additional bracing can lead to catastrophic system failure.
Perfect Fit Assembly:
Vibration Resistance: Our system uses DIN 6923 Serrated Flange Nuts to ensure that once the bracket is torqued, it stays locked despite the constant micro-vibrations caused by wind.
Thermal Expansion: For long rows of Supports photovoltaïques, ensure expansion joints are installed every 12-15 meters to prevent the rails from warping the module frames.
Quality Control & Logistics:
ISO 9001 Certified: 5-step QC including Zinc/Anodizing Thickness Verification, Tensile Load Testing, et Component Fitment Verification.
Export Hub Logistics: Bundled and kitted for rapid container loading. Strategic shipping from our Yongnian manufacturing base to minimize lead times.
Q: Do you provide structural calculation reports for specific projects? A: Yes, we provide technical data sheets and structural certifications to help engineers verify wind and snow load compliance.
Q: Can you customize the tilt angle for our site? A: Absolutely. We offer both fixed-angle and adjustable Supports photovoltaïques to optimize energy yield based on your latitude.
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